Prime Safe
Double Skin Containment and Leak Monitoring Systems
Corrosion in storage tanks is a common problem, with the type of corrosion encountered dependent upon cargo and environment. For non-aggressive storage, the most common areas of damage are:-
Above ground storage tanks:-
· Floors (both inside and out)
· Tank externals
Underground/buried tanks:-
· Internal base areas
Under the Prime Safe brand name, Corrocoat offers a range of tailored solutions, based on a composite coating system originally developed for the repair of large diameter storage tanks with holed floors.
This structural coating has been extensively used to create a ‘tank within a tank’ for applications such as underground storage tanks at petrol filling stations, creating an inner skin to prevent leakage even if the outer shell becomes perforated.
The Prime Safe service covers in-situ remediation of existing tanks, incorporating a leak detection monitoring system, creating an inner skin to prevent leakage even if the outer shell becomes perforated.
The system comprises:-
· Two layers of structural coating applied to the tank internals (after surface preparation)
· Interstitial area filled with a porous foam, but joined together by small connecting ‘pillars’
· Interstice monitored using either vacuum evacuation or filling with monitoring fluid and over pressurisation
The tank is therefore under constant pressure test, monitored by a control unit, which in turn activates a local alarm or is connected to a remote station via a modem link.
The Prime Safe system has received approvals from all regulatory bodies in the UK, and has been used by:-
· BP (Oil) UK Ltd
· Mobil Oil Company Ltd
· Shell UK Ltd
· Total Oil Great Britain Ltd
· Elf Oil UK Ltd
· Texaco Ltd
The Prime Safe system has applications in many industries, for above and below ground storage, not only in petroleum service but everywhere when the potential cost of leakage is of economic or environmental importance.
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